Aviator Grand Carry-On

★★★★★4.8/5· thousands of reviews

We designed the Aviator Grand Carry-On for travelers who refuse to compromise on space, sustainability, or style. This bag maximizes every inch of overhead bin allowance while maintaining a sleek, lightweight profile that rolls effortlessly through airports.

Crafted from recycled polycarbonate and zippers made from post-consumer materials, our paravel luggage carry on proves that eco-conscious design can be just as durable as traditional options. The interior features compression boards and built-in organization to keep your belongings secure from takeoff to landing, whether you’re headed across the country or around the world.

  • Recycled polycarbonate shell made from 28 recycled water bottles
  • Measures 22″ × 14″ × 9″ to fit most airline overhead compartments
  • Japanese Hinomoto 360-degree spinner wheels for smooth rolling
  • Interior compression system keeps clothes wrinkle-free and organized
  • TSA-approved combination lock integrated into the zipper pull
Recycled polycarbonate shell made from 28 recycled water bottlesMeasures 22″ × 14″ × 9″ to fit most airline overhead compartmentsJapanese Hinomoto 360-degree spinner wheels for smooth rollingInterior compression system keeps clothes wrinkle-free and organizedTSA-approved combination lock integrated into the zipper pull
Build quality
Everyday use
Value
Durability
Style

Sustainable Materials & Construction

Sustainable Materials & Construction

Every Aviator Grand shell is made from 28 recycled plastic water bottles, transformed into a polycarbonate exterior that’s both impact-resistant and incredibly lightweight. We partnered with textile innovators to source post-consumer recycled materials for the zippers, pulls, and interior lining, ensuring that sustainability extends to every component.

The recycled polycarbonate construction doesn’t sacrifice strength for environmental responsibility. Our testing shows the shell withstands drops, impacts, and the rigors of baggage handling just as well as virgin materials. The Japanese Hinomoto wheels are built to last through years of travel, and our antimicrobial lining is treated with an eco-friendly solution that keeps your bag fresh without harsh chemicals.


Dimensions & Airline Compatibility

Dimensions & Airline Compatibility

We sized the Aviator Grand at 22 inches tall, 14 inches wide, and 9 inches deep—dimensions that fit the overhead compartments of most major U.S. airlines including Delta, United, American, Southwest, and JetBlue. The bag expands slightly when packed but maintains its compact footprint to slide easily into tight spaces.

Weight & Capacity

The empty bag weighs just 7.2 pounds, leaving you plenty of room within airline weight restrictions for your belongings. Interior capacity reaches approximately 38 liters, enough for a week-long trip when you utilize the compression boards effectively. The shell’s rigid structure protects fragile items while maximizing every cubic inch of packing space.


Interior Organization System

Interior Organization System

Open the Aviator Grand and you’ll find two large packing compartments separated by a zippered divider. The main compartment features compression straps that hold your folded clothes flat and wrinkle-free during transit. We added mesh zip pockets on both sides for shoes, toiletries, or items you want to keep separate from your main wardrobe.

The compression boards double as organizational tools—cinch them down to create a compact, stable load that won’t shift around as you roll through terminals. Interior pockets include a dedicated laptop sleeve sized for devices up to 15 inches, plus smaller slip pockets perfect for passports, charging cables, and travel documents.


Complete Your Travel Collection

Aviator Carry-On
Aviator Carry-On
Our classic carry-on in a slightly more compact size for travelers who prefer lighter packing
See this size →
Aviator Checked Luggage
Aviator Checked Luggage
Expand your packing capacity with our full-size checked bag in matching sustainable construction
View checked option →
Fold-Up Bag
Fold-Up Bag
A packable tote that stores flat in your carry-on for souvenirs and overflow items
Explore this bag →
Packing Cube Set
Packing Cube Set
Organize your Aviator’s interior with our recycled nylon compression cubes
See cube details →
Toiletry Case
Toiletry Case
A water-resistant case designed to fit perfectly in your carry-on’s mesh pocket
View this case →
Laptop Sleeve
Laptop Sleeve
Extra cushioned protection for your tech, sized to nest inside the Aviator’s laptop compartment
Check this sleeve →

What people are saying

4.8
★★★★★
Based on verified reviews
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Customer product photo
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M
Michael T.
Verified buyer
★★★★★
Perfect size for overhead bins
I’ve flown six times with this bag and it’s fit every single overhead compartment without issue. The wheels roll so smoothly through airports, and I love that it’s made from recycled materials. Worth every penny for frequent travelers.
J
Jennifer K.
Verified buyer
★★★★★
So much room inside
I was amazed at how much I could pack in the Aviator Grand. The compression straps really work—I fit a week’s worth of clothes plus shoes and toiletries. The organization pockets keep everything accessible during my trip.
D
David R.
Verified buyer
★★★★★
Durable and lightweight
After a year of heavy use, this bag still looks brand new. No scratches, no wheel problems, nothing. I appreciate that it’s lightweight so I’m not starting out heavy before I even pack my stuff.
A
Amanda L.
Verified buyer
★★★★★
Love the sustainable design
Knowing this is made from recycled bottles makes me feel better about my travel footprint. But honestly, I’d buy it even if it wasn’t eco-friendly—it’s just a really well-designed carry-on that handles beautifully.
B
Brian H.
Verified buyer
★★★★☆
Great bag, wish it came in more colors
The quality is excellent and it’s been my go-to for business trips. The only thing I’d change is more color options. That said, the neutral tone does look professional and doesn’t show dirt as much as I expected.
R
Rachel P.
Verified buyer
★★★★★
Handles rough baggage treatment
I accidentally gate-checked this once and was worried it would get damaged, but it came out looking perfect. The shell is seriously tough. I’ve also dropped it a few times rushing through terminals with no issues whatsoever.

Aviator Grand Carry-On Questions

The Aviator Grand is sized for overhead compartments, not under-seat storage. At 22 inches tall, it exceeds the typical under-seat dimensions of most aircraft.

If you need a bag that fits under the seat in front of you, consider our smaller Aviator Carry-On or our personal item bags. The Grand is designed to maximize overhead bin space while staying within airline carry-on limits.

Our recycled polycarbonate performs identically to virgin polycarbonate in durability testing. We subject every batch to impact tests, scratch resistance evaluations, and stress simulations that mimic years of baggage handling.

The environmental benefit comes without any compromise in strength or longevity. The shell resists cracks and dents just as effectively as traditional materials, and the recycled content reduces the carbon footprint of production significantly.

Yes, the Hinomoto wheels are replaceable, and we stock replacement parts for all our luggage. Contact our customer service team and we’ll send you new wheels along with installation instructions.

Our lifetime warranty covers manufacturing defects in the wheels, but normal wear from extensive use isn’t considered a defect. Most customers find the wheels last for many years of regular travel before needing replacement.

The Aviator Grand fits most U.S. airline overhead bins, but some international carriers have stricter size limits. European budget airlines like Ryanair and EasyJet often require smaller dimensions for carry-on bags.

We recommend checking your specific airline’s website before international travel. The bag’s dimensions are 22″ × 14″ × 9″, which you can compare against any carrier’s published limits to confirm compatibility.

Your Aviator Grand arrives with the lock set to 0-0-0. To create your own combination, open the lock at 0-0-0, then locate the small reset button near the dials on the interior side of the lock mechanism.

Press and hold the reset button while you rotate the dials to your desired three-digit code. Release the button, scramble the dials, then test your new combination to ensure it works before closing the lock.

Our lifetime warranty covers defects in materials and workmanship, including issues with the shell, zippers, wheels, handles, and interior components. If something breaks due to a manufacturing flaw, we’ll repair or replace it.

The warranty doesn’t cover damage from airline mishandling, accidents, or normal wear and tear. Even outside warranty situations, we offer repair services at reasonable rates because we want your paravel luggage carry on to last for decades of travel.

Yes, the Aviator Grand’s durable polycarbonate shell protects your belongings even if you need to gate-check it. The hard exterior and secure locks keep contents safe during baggage handling.

That said, we designed it specifically as a carry-on to help you avoid checked bag fees and waiting at baggage claim. The bag’s dimensions and weight make it ideal for keeping with you throughout your journey whenever possible.

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